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2015 Ford F-150 vs. 2014 F-150 - Crash test to compare repair costs

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Since the Ford F-150 is a unique vehicle with its aluminum body, the Institute also looked at repair costs for the 2015 model. Damage to aluminum body parts can be more complicated and pricier to repair than steel, analyses by the Highway Loss Data Institute have shown.
The Institute ran crash tests at 10 mph with the new F-150 crew cab and its 2014 steel-bodied predecessor. Engineers crashed the front left corner of the aluminum pickup into the right rear corner of the steel pickup at a 15 percent overlap, and then flipped the test and ran the steel pickup into the back of the aluminum one.
In both test scenarios, the aluminum F-150 had more extensive damage than the steel model. Total repair costs forthe front and rear damage combined were 26 percent higher for the aluminum F-150. Extra time to repair the aluminum body accounted for the higher price to fix frontal damage, while higher parts costs pushed up the repair bill for therear damage.
The IIHS fender-bender tests show the potential implications for out-of-pocket costs as well as insurance premiums when consumers opt for vehicles built with more aluminum.
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