Hyundai Motors Company PR Movie - "ProductionProcess"

Hyundai Motors Company PR Movie - "ProductionProcess"

Designing Process - Process of building the automobile exterior
Sketching & Rendering - Based on the concepts developed according to the consumer trend and
lifestyle research, ideas are expressed and visualized through detailed sketches
Tape Drawing - Through the process of 1:1 full-scale tape drawing, the envisioned design
and actual proportions are matched. Thereafter, the basic technical layout is defined
Digital (CAS) Modeling - With the aid of computers, design sketches are rendered in 3D digital structures.
Then, the rendered data is simultaneously utilized for real-time designs and aerodynamic analysis
VR Presentation - Utilizing the virtual reality technology,
model designs are reviewed and modifications are made accordingly
1:1 Scale Clay Modeling - A full-scale clay model is produced with 5-axis CNC milling machine,
and intricate details of the automobile are realized through the hands of expert modellers
Engineering Process - Process of designing functionalities and performance
Body Structure Design - In order to produce a well-rounded automobile with exceptional characteristics in safety, convenience, performance & economy,
the body structure is skillfully designed with strength, impact resistance, aerodynamics, noise, fuel economy in mind
Chassis Design - The chassis system consists of frame, suspension, steering, engine, transmission, cooling, exhaust,
brakes and other component systems. Designing a chassis is essentially building a running automobile
Functional Design - To provide the most comfortable and safest environment for drivers and passengers,
various accommodation features and functionalities are designed
Testing Process - Meticulously process of testing various conditions
Wind Tunnel Test - The aerodynamic analysis assesses vehicular performance and quality in drag, noise and stability
Low Temperature Test - An extreme subzero temperature environment to -40°C is recreated to test the automobile’s durability
Inclement Weather Test - Blizzard and rain storm are recreated to test vehicles’ performance under extreme conditions
High Temperature Test - Vehicular performance test under extreme heat of 60°C
Road Simulator - Vehicular performance and endurance test on harsh road surfaces
Crash Test - Crash Test - Analyzing the impact on the automobile structure and test dummies for safer automobile design
Dust Test - Dust Test - Ingress enclosure test utilizing artificially recreated dust environment
Waterproof Test - Testing for water tightness under heavy rain & wind condition
Turning Course Tire Test - Testing for braking performance while turning & turning radius
Low Friction Surface Driving Test - Testing for driving and braking performance on simulated low friction surfaces such as raining, snowing or icy roads
elgian Road Test - Driving performance and ride testing on various simulated road surfaces
Desert Test - The test track built in the middle of the Mohave Desert in California well suited
for proving vehicle performance and endurance under extreme conditions
Manufacturing Process - Manufacturing process for commercial production
Casting - Forming complex shaped parts
from molten metal such as engine cylinder blocks
Forging - Forming high strength, simple shaped parts
from heated metal inside high pressure molds such as crank shafts
Press - Production process for forming steel panels
Pressing - Steel plates inserted between the high pressure press composed of the upper and
lower molds are shaped into various shapes to form structural components of automobiles